The adjustment of temperature is very important. There is more important fact that an operator does during curing process. Only after curing process it can be visible in light brown color. The difference is after applied print color on fabric then design is visible for normal AOP (all over print) but for burn out technique the design is not visible much. Print screen required to develop and then chemical applied on RFD fabric same as rotary print. Then fabric is dyed in desired color.īurn out usually done on flat bed rotary machine. That’s why now this is done on RFD fabric. The shade before burn out and after burn out not matched. But it has many problem particularly shade change after burn out. You may also like: Step by Step Burn Out Printing Process for BeginnersĮarlier burn out technique was applied on dyed fabric then it is washed only to remove destroyed fiber from fabric. Less design coverage is less process loss and big design require more process loss. Usually process loss is depends on burn out design area. The process loss is very high 35% to 40% so care full consumption needed before fabric booking. Single jersey is suitable for this technique. Generally lighter fabric is good for burn out process. If needed the finished fabric with 120 to 130 GSM then should take knit the fabric with 160 to 170 GSM. Polyamide(Nylon) + Other fiber (But not Polyester).Polyester + Other fiber (But not polyamide.) burn out chemical Sodium dihydrogen phosphate.Protine based fiber (silk )+ Cellulose fiber (viscose, cotton, or rayon) burn out chemical Sodium hydroxide solution.Before bulk a small lot can be good for trial to determine shrinkage.īurn out possible on blended fiber only. Shrinkage is another big problem for burn out fabric, so must be careful and take precaution actuation to control the shrinkage level. Operator need to take special care when sewing the garment and so productivity much slower. Want higher cost.īurn out has low productivity during sewing because of its uneven surface. All the All Over Print (AOP) factory is not ready to do less than a certain volume. This fabric really comfortable for the wearer.ĭisadvantages are higher process loss, costly as well as not available print factory. Burn out makes the fabric very soft and gives a super fabric hand feel. Particularly for women’s wear this is much lucrative. Burn out also similar types of fancy treatment that attract the customer more. But as people of modern time want more and more exception and fancy so all the brand now look for special treatment. Some time it may destroy total volume and bring big loss for the manufacturer. At the burn out areas there will be 100% polyester remaining the other portion will be same as before burn out.Ībout 80% of the burnout t-shirt done for females.Īdvantage and disadvantages burn out printing:Īny fancy work on garments and fabric has higher wastage and process loss. In the same way burn out done on CVC or PC fabric and give design on fabric by destroying cotton portion. We get mélange look on fabric when one part dye done on CVC. I told earlier this is an old method of fabric designing by mixing fiber and destroying other. Fig: Burn-out printed t-shirt (Burnout eats the cotton away on a 50/50 shirt leaving only the polyester) The technique was popularized in the 1920s – typically used on evening gowns and shawls – and revived in the 1980s and ’90s. This technique developed in the 20th century at French. This is actually old method of designing on fabric but in new and modern form. But the Burn out print does not put any layer rather it burns layer from fabric. The characteristic of print is layering on any fabric. In subject line this is call print but practically this is not any kind of print. I discussed with many of print expert and got some valuable information that can be easy workable for a merchandiser when goes to work on it.īurn-out or burning out print, also named ausbrenner or dévorée. I tried to dig into the matter and started learning on internet. So if reader wants to know this print technique in practical point of view then gets lots of difficulties. Most important fact is all the information is quite similar and some are done by copy paste. But it was not easy understanding and much informative that available on internet. | Dhaka | BangladeshĮ-mail: / was trying to read in details about burn out print. Last Updated on Burning Out Print Techniques
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